This Automatic Roll Change Slitter is used for longitudinal slitting and rewinding of film, paper, aluminum foil, non-woven fabric and composite rolls. It features automatic roll change and splicing to realize non-stop production. Widely adopted in packaging, printing, electronics, food, daily chemical and new material industries to produce finished rolls for downstream processes.
Automatic Roll Change Slitter — 24-Hour Non-Stop Slitting Production
Fully automated finished roll change, splicing, and continuous unmanned production. 100%+ efficiency gain over standard slitters. Ideal for 24-hour continuous production with large order volumes.
Key Features & Advantages
100%+ Efficiency Improvement
Production efficiency more than doubles compared to standard slitting machines by eliminating downtime for manual roll changes. Continuous operation maximizes throughput for large orders.
Auto Finished Roll Change
Automatic finished roll removal and new core insertion without operator intervention. Minimizes production interruptions and labor requirements.
Auto Splicing
Automatic material splicing when the unwinding roll runs out, enabling truly continuous production without stopping the line for material changes.
Labor Cost Reduction
Significantly reduces operator requirements. One operator can supervise multiple machines running in auto mode, dramatically cutting per-unit labor costs.
ROI Justification
Though 120-130% more expensive than standard slitters, the investment pays back through 100%+ output increase and substantial labor savings, typically within 12-18 months for high-volume operations.
Technical Specifications
| Parameter | Specification |
|---|---|
| Efficiency Increase | 100%+ over standard slitters |
| Operation | 24-hour continuous unmanned |
| Auto Functions | Roll change, splicing, tension control |
| Price Premium | 120-130% over standard models |
| Ideal For | High-volume orders, 24/7 production |
| Labor | 1 operator for multiple machines |
Advantages of this series of machinery and equipment:
● Non-stop production: Automatic roll change and material splicing minimize downtime and greatly boost productivity.
● Labor saving: Reduce manual work for roll replacement, well suited for automated production lines.
● High slitting quality: Precision knives and stable tension system ensure clean cuts and wrinkle-free rolls.
● Reliable operation: Optimized mechanical and electrical structure, low failure rate for mass continuous production.
● Wide compatibility: Applicable to various rolls with different materials and thicknesses.
● Low material loss: Continuous material feeding cuts waste during roll change.
We mainly produce slitting machines, inspection machines, and cross-cutting machines in various models and specifications.
Automatic tension control maintains constant material tension during slitting and rewinding processes, so as to improve finished product quality and production efficiency.
The automatic edge guiding system detects material position via sensors such as ultrasonic sensors or CCD sensors. Once material deviation occurs, the edge guiding controller sends commands to actuators to automatically correct the material position. In addition, the system supports tracking of printed registration marks.
The vertical standard models feature winding diameters of 600 mm and 800 mm, with unwinding diameters of 800 mm and 1000 mm; the horizontal standard models have winding diameters of 600 mm, 800 mm, and 1200 mm, with unwinding diameters ranging from 1200 to 1600 mm. Different models support unwinding loads up to 1500 kg or even over 3000 kg. Customized solutions for specific dimensions and load requirements are available upon request.
Yes, slitting width can be customized, with the minimum slitting width down to 10mm. The number of simultaneously slit strips depends on the total material width and minimum slitting width. For example, a 1600mm wide machine can slit up to 32 strips of 50mm wide products.
Practical optional features include: 6-inch rewinding shaft (suitable for large-diameter rewinding), Automatic paper feeding tube (enhances production efficiency and accuracy); automatic blade leveling/milling mechanism (reduces manual adjustment time); automated packaging function (simplifies packaging process); automatic waste edge winding device, etc.
The whole machine warranty period is 1 year, and core components (servo motors, PLC) have a 2-year warranty. Wearing parts mainly include knives, belts, sealing rings, bearings, etc. Knife replacement cycle is 1-3 months (depending on material hardness and usage frequency), belts 3-6 months, bearings 6-12 months. We will provide a list of common wearing parts and preferential spare parts prices.
Standard model installation and debugging take 3–5 days. For international customers, we dispatch professional engineers to perform on-site installation and debugging, along with 1–2 days of training for operators covering equipment operation, daily maintenance, and common troubleshooting.
We provide 7×24 hours technical support, and general faults can be solved through remote guidance. For home visits, we will arrange them within 48 hours.
